cat c15 fuel return line. Connect a blow gun to an air hose. I have a Cat 3406E engine in a IH truck, the probelm is that i have to prime the Fuel system with the Priming pump every time the truck stops and I shut down the Engine for over 15 mins. The check valve in the injector tip seats as the pressure in the tip decreases. CAT C15 3406 Oil Return Drain Line 133-8940. 2013-08-10 · Fuel Pressure 96 94 PSI Pounds per Square Inch Oil Pressure 60 63 PSI Pounds per Square Inch TQ COR . Since 1977 we continue to provide the best parts and service for diesel trucks. So It would be a bit of a pain to install one as the large base tank is currently. • Direct reading fuel level gauge l Fuel supply dip tubes positioned so as not to pick up fuel sediment. I would first start off checking and possibly replacing the return check valve. Warning California Proposition 65 Information. There are also a few other items in the "CAT Up-Grade" Manual to address, as well. Run the engine fuel lines into the bucket and prime the system. the fuel pickup it will starve the pump, like ice in the pickup line or a restricted separator. Home > Caterpillar > Engine Kits/Parts >. com FREE DELIVERY possible on eligible purchases. If it's full, to the top, is being fed fuel from upstream ( next stop is pump) and or secondary fuel filter housing. There is a bracket on the Return. Carbon buildup due to leak at injector seat. Fuel System C15, C16, and C18 - Caterpillar Electronic Engine Electric diagram of the basic fuel system (typical example) (1) Electronic unit injector Air is removed from the fuel system to the fuel return line to the tank. I did a pressure test while the engine is running and it reads 60-65 psi, which is ok. The duration of injection meters the fuel that is consumed during the fuel injection process. Bore x Stroke 137mm x 1 71mm (5. When you change a diesel fuel filter, run out of fuel or disturb the fuel system, air is trapped. Caterpillar Fuel Check Valve CAT 2812725 *Please Verify OEM Number Before Purchase Heavy Duty 3406E, C18, C16, & C15 Fuel Check Valve Fits CAT 3406E, C18, C16, & C15 Engines Direct Aftermarket Replacement For OEM #: CAT2812725 Sold Individually. C15 Injector shown installed in the injector cup. With increased horsepower rating and torque output, the C15 engine is a hit among customers! ATL Diesel offers a wide range of Caterpillar C15 engine parts. A parking brake warning light was optional. Caterpillar is an industry leader in the design and manufacturing of hoses and couplings. The fuel is then returned to the fuel tank. Cat C13 Fuel Injector Line - NEW Item: CAT 101-6608. Refer to Troubleshooting, “Electrical Connectors - Inspect”. High fuel pressure results in a rich air-fuel ratio because the increase in pressure forces. Industries and applications powered by C15 engines include: Agriculture, Ag Tractors, Aircraft Ground Support, Bore/Drill Rigs, Chippers/Grinders, Combines/Harvesters, Compactors/Rollers, Compressors, Construction, Cranes, Crushers, Dredgers, Forestry, General Industrial. Attributes: Cat® parts are manufactured to precise specifications and are built for durability, reliability, productivity, less environmental impact, and reuse. The fuel return line(s) must terminate below the minimum fuel level within the fuel . This type of air bubble can be seen if a sight tube is installed at the lift pump inlet. I took line off from the back of the head & only a smal stream spewed out not thinking there’s enough pressure from the head building to trigger the check valve inside the housing to return fuel back out to tanks psi at front of housing out to head is high at 100 at idle & 115 at. SKU: FLK-S08 Categories: Accessories, Class 8 Fuel Line Kits, Fuel Line Kits. The high-pressure fuel is then dumped through the spill port and into the fuel return manifold. Sledman had trouble with two sets of injectors that were brand new from CAT that ran okay for maybe a week or two then developed a rough idle no matter what trim code was used, his solution was to add some lubrication back in the fuel and it fixed the issue. Strong odors of fuel can signify a leak in Caterpillar fuel lines. What Cat realized in late 2009 was the Safety relief valve in the pump was set too low and it was. Little change was made for 1960. I pulled all inj sleeves and although the o-rings were rotting, the #5 looked like it had been installed from the factory with some trash in the hole. Air bubbles may also be visible in the fuel return (spill) hose out of . The check valve in the return line keeps the fuel in the head so you don't loose the prime, when it goes bad is when the starting issues begin, that was the valve I meant, its a cheap fix. FASS DOUBLE VENT RETURN LINE KIT FLK-S06 $ 165. If you are installing a FASS Diesel Fuel System on a late model Paccar Engine with plastic quick connect fuel lines, you will need this kit to adapt the FASS System to the factory fuel lines. It is a Perkins 1100 Series painted yellow with a brochure saying CAT Common Rail ACERT, actually proprietary common rail fuel system once you strip out the bullshit. fass double vent return line kit flk-s06 $ 104. This item Fuel Transfer Pump 384-8612 for Caterpillar CAT 3406E 3456 C11 C13 C15 Engine 385B 5090B 621G 627F 657E 735 740 745 834G Fuel Transfer Pump 121-3220 for Caterpillar CAT 307 312 315 317 M312 M315 Excavator 3054 3054B Engine. Start of carbon buildup due to leak at injector seat. Markham / York Region 22/08/2021. Stick the blow gun in the tank filler opening with rags stuffed around it. About C15 Cat Return Line Fuel. Return Policy; Warranty Infomation;. • Fuel fill 2 mm (3 in), lockable flip top cap l Tanks are leak – 76. Additional ratings may be available for specific customer requirements, conta ct your Cat representative for details. What is Cat C15 Fuel Return Line. Well stimulation operations in the oilfield are complex and demanding. '06 Kenworth T600A, Cat C15 twin turbo. Sure if you have 50l of fuel and buy 50$ of fuel each time Return line must go back to the fuel tank and getting the fuel to go so hi is hard. It can be thst both can return at the same flow or it can be that the supply can not be pulling at same rate duel to any thing restricting the fittings. If you notice this failure in your CAT C15 or 3406E, it's important that you get it taken care of. To see more dealer stores, please enter a new location. Cat ToughGuard™ hoses feature a. Page 1 of 2 1 2 Next > wrench23 Member. Check the fuel tank for foreign objects which may block the fuel supply. So if the line filters etc are stopped up it will create a high restriction. Each hose can be ordered individually–select all (5) parts for . Perform the “Cylinder Cutout Test” on Cat ET in order to identify any injectors that might be misfiring. Sounds like you have either a bad pump, clogged filters, or clogged fuel return line. Still 10 lbs low on fuel pressure. Also, inspect the fuel cooler (if equipped) for dirt, debris, or damage. Held in place with two 12 point headed bolts and sealed to the case with an o-ring. Switch you tank caps from side to side. Sinister Diesel CAT Filter Adapter for 2001-2016 GMC Duramax & CHEVY - 2 Micron CAT Fuel Filter. Changed the fuel transfer pump and the return check valve. Discussion in 'General Industry Questions' started by wrench23, Jun 13, 2011. This reverses the fuel flow through For the CAT® 3406E, C10-C13, C15, C16, and C18 engine to perform at peak efficiency, the. Caterpillar C15 Fuel Injectors For Sale. Suitable for 3126B Cat HUEI injectors 10R-0781, Caterpillar Marine Model 3126 / 3216B, Cat C7 C9. 2 L (928 in³) Compression Ratio. 1990, detects the flow of fuel through the return line and adjusts the pump . Our castings were engineered and designed in the U. Bosch 047-090 90 Degree Fuel Injector Return Line Fitting (Leak Back "L" Fitting) New. Use the menu below to select the appropriate CATERPILLAR diesel engine. The relief valve in the actual Fuel pump is a Safety Relief valve to protect the pump if there is a restriction between the pump itself and the 233-6742 VALVE GP-CHECK FUEL such as a Blocked/restricted Secondary filter or fuel line obstruction. This unused fuel is discharged into the return passages of the fuel gallery. Cat Hose Assemblies are available in a broad line of high, medium and low-pressure options, and are engineered and tested far beyond industry standards for top performance and long life. (Figure 9) NOTE: It is best NOT to re-move the Hand Primer Pump. 2 L (928 in³) fuel transfer, return and vent. Perform the “Injector Solenoid Test” on Cat ET in order to determine if all of the injector solenoids are being energized by the ECM. Caterpillar C7, C9, C10, C11, C12, C13, and C15 series diesel engines Fleetguard FS1001 Diesel Fuel Water Separator Filter Specification's Overall Height 249. If problems are found with the fuel lines, repair the lines and/or replace the lines. Works on for Caterpillar (CAT) 3400, for Cummins ISX and C15 5. FUEL INLET CONNECTION ELBOW THAT IS ORIENTATED HORIZONTAL TOWARDS THE REAR OF THE ENGINE AN ATTACHMENT C15 243-5457: FITTING GP-FUEL LINES Caterpillar SIS . Differences Between Caterpillar 3406E, C15, and C15 ACERT Diesel Engines. The AirDog® HD pump is the highest quality diesel fuel lift pump on the market. PDF Proudly Made in the USA www. C15 Acert Cat C15 Fuel Check Valve Location, Cute Cats, C15 Acert Cat C15 Fuel. 1:1 Aspiration Turbocharged Air-to-Air Aftercooled Fuel Injection System MEUI Governor Electronic ADEM™ A4 Emission Certifications EPA TIER III Alternator Design Brushless Single Bearing, 4 Pole. AirDog® Champ CAT® 3406E, C10-C13, C15, C16 & C18 Section 3 Parts List QTY Description Part Number Image 1 Installation Manual 206-6-0600 1 AirDog® Champ High Pressure Air Separator A6HS-WIP 1 AirDog Fuel Filter FF200-MG-6 2 #8 M JIC x 1/2" M ORB Straight Adapter 4A-1-02-08-08-S 1 #6 M JIC x 3/8" (9/16"-18)M ORB Straight Adapter Return Fitting 4A-1-01. Cat C13 Fuel Injector Line - NEW. Cap the return fitting on the TANK. Now cap the return line at the back of the head. Thanks I was thinking to use the E8016S low pressure pump pictured below. CAT Oil Feed Line 3406 C15 1993212. This valve lets the pump loose its prime. Have you connected a psi gauge and checked fuel pressure?. One safety message for sulfuric. Has a few steel lines attached to it. Fuel Rates: Fuel Consumption reported in accordance with fuel density of 850 g/l (7. Turbocharger Oil Line Drain Gasket - 0. Center Hole EA 1 1 1S6595CAT 1S6595 Turbocharger Oil Line Supply Gasket - 0. I fought this on an OO's truck for a while until a CAT fellow he ran into told us to "order all the regulators and check valves for that ESN and replace them". FASS Single Return Line FLK-S08 quantity. NOTICE All valves in the fuel return line must be open before and during engine operation to help prevent high. The fuel line runs from the fuel filter base to the fuel transfer pump. Pull the return lose at all connection and see if its restricted some were. Caterpillar 1R-0750 Advanced Efficiency Diesel Engine Fuel Filter. For the CAT® 3406E, C13, C15, and C16 engine to perform at peak efficiency, the fuel rail pressure must be adequate to completely fill the fuel injectors during the "Up" stroke of the plunger. CAT Adjustable Power Harness $ 250. Pressurize the tank GENTLY until fuel runs out of the disconnected end of the return line. 2006 Country Coach Inspire 360 Geneo 40ft - Triple Slide- CAT C9 400 HP Diesel Pusher - Allison 3000, 6-speed transmission - 10,000 lb towing capacity Private Seller Greenbrier, AR - 856 mi. CAT Engine Oil Lines for sale. Center Hole EA 1 1 1978419CAT 1978419 Turbocharger Oil Line Gasket - End Item Identification: MRAP M-ATV; 0. I advise you to check these out on. 18 Engine Extended Range Fuel Pressure. Seating surface of injector to head is below the injector cup. Joined: May 1, 2011 Now cap the return line at the back of the head. Follow the small line from the passenger tank to where it. Caterpillar C11, C13, C15, C18 Troubleshooting Manual. 3406A 3406B 3406C 3406E C15 3406A 3406B 3406C 3406E C15 8SB 2EK 3ZJ 1LW B5R 92U 3ZJ 4CK 1MM BXS 4CK 5KJ 2WS JEP 4MG 5DS KRA 5KJ 5EK MHP 5YG 6TS MXS 7FB NXS 8TC RKS SDP TRB prefixeS for SeleCted Caterpillar reManufaCtured engine ModelS: 3406A 3406B 3406C 3406E C15 8SB 7XC 4AS C2A. Line C15 Fuel Diagram Cat. Metal in fuel system along is a mechanic worse nightmare. Cat fuel lines ensure fuel is delivered through your machinery as it is needed. Bosch 90 Degree Fuel Injector Return Line Fitting (Leak Back "L" Fitting) Bosch. The fuel lines must be free from restrictions and faulty bends. This unit mounts easily on the vehicle frame and connects fluidically between the fuel solenoid on the transfer pump and the fuel line distribution block to guarantee virtually air and vapor free fuel to the engine. 1, Caterpillar:3208 Series, Return Line Fuel Flow Insufficient, ghost, 9, -, 22-Aug-08. Your primary fuel filter will always be 60% full when checked as fuel will always bleed back past divider valve (Under center rear of bunk, on crossmember) and into tanks. Cat C15 missfire under load. FASS Diesel Fuel Systems DOUBLE RETURN LINE KIT (FOR TANKS WITH EXTRA PORTS) FLK-S03 Installation Manual Double Return Line. Cummins (Small or Big Cam I; II; III; IV or NTC/STC; L10) FASS Diesel Fuel Systems DOUBLE RETURN LINE KIT (FOR TANKS WITH EXTRA PORTS) FLK-S03 Installation Manual Double Return Line. Dealer price and inventory are currently . For the CAT 3406E, C10 - C13, C15, C16 and C18 (with filter 1R-0749 or 1R-0750) engine to perform at peak efficiency, the fuel rail pressure must be adequate to completely fill the fuel injectors during the "up" stroke of the plunger. The C15 is a heavy-duty diesel engine manufactured by Caterpillar. Buy Heavy-Duty Cat C15 Diesel Engine Now! The Caterpillar C15 engine is a top contender when it comes to heavy-duty diesel engines. separator for the 3406E, C13, C15, C16 or C18 Model CATERPILLAR® engine. The solenoid valve assembly is de-energized and the valve in the solenoid valve assembly is opened. goes through a fuel pump every 18 months. AirDog® FPII-200 Section 3 CATERPILLAR® 3406E, C13, C15, & C16 Parts List Installation Parts List with Return Line Kit & Fuel . Our wide inventory of diesel engine. Our parts specialists are standing by. Also seems to be running hotter, the fan. CAT C15 / C16 / 3408 / 3406 DAMPER FASS DOUBLE RETURN LINE FLK-S03 $ 104. CAT Oil Feed Line 3406 C15 1993212 — MIKE TURBO INC. It doesn't take much to foul it up, even a tiny piece of dirt that made it past the filter can kill your pump, causing your engine to miss. CAT C15 ACERT; CAT C16; CUMMINS (SMALL OR BIG CAM I, II, III, IV OR NTC/STC. Approximate Overall Length (mm) 1587. pump up the priming pump as much as you can. C15 won't start without ether. Products CAT C15 3406 Oil Return Drain Line 133-8940 CAT Oil Feed Line 3406 C15 1993212. Cat c15 Cylinder Head for sale on HeavyTruckParts. Aftermarket Replacement – Alternative to 3406 Fuel Injection Line Kit W/Clamps. It has capillary tubes in it like a radiator and will stop up. They are engineered for extensive line and fleet haul use. 8 Cat Engines Match a Cat Engine to Your Application bkW 3600 3500 C32 ACERT™ C27 ACERT C18 ACERT C15 ACERT C13 ACERT 3406C C11 ACERT C9. This video tests, replaces, disassemble. Reverse fuel flow on CAT ?. How much fuel in GPH does a mechanical cat return to the tank,:thinking as compared to a C15 :thinking and . The hard part is to find an area that has good air flow, without getting road debris. while running, the fuel pushes from the right tank into the left, trying to push it out the cap. I belive the the lines are a certain size to keep the fuel pressure up so it . Re-route the fuel return line disconnected from the engine in step 4D-3 and reconnect it where the fuel line to the engine was connected before as, shown above. Reply: Paul Foulston : 02-May-08 : The reason that the CAT 6. cat compound turbo kit $ cat c15 / c16 / 3408 / 3406 damper $ 589. Here’s an exclusive offer for Cat® Card holders: Now through the end of June, use your Cat Card to purchase qualifying new or reman Cat parts and get 0% for 12 months with 3 upfront skips**. Leave the fitting on the end of the return line OPEN. There is currently no return line to the tank though (the injector return is to the fuel filter). Description: Fuel pressure regulators maintain fuel pressures. Caterpillar 3304, 3306 Fuel Line Assembly - 7N2871. 2 L (928 in³) Compression Ratio 16. When pulling Hello I have a 2004 C-15 mbn with a PDI turbo on it. What Cat realized in late 2009 was the Safety relief valve in the pump was set too low and it was constantly going off resulting in low Fuel pressure. The new models were refinements of the 1959 style with a much more restrained front end, the return of the double cone tail lights of 1958 rather than the startling "cat's eyes" of 1959. The fuel regulator valve is located in one of the return fuel lines. Detroit 18" Flex Stainless Oil Drain Pipe 23518514. Diagnostic Flash Codes For CAT C15 & C18 Engines. The reason for changing the fuel flow direction is the CAT steel supply line from the fuel junction block to the cylinder head is a # 6 line. Engine Model Cat® C15 ACERT In-line 6, 4-cycle diesel Bore x Stroke 137mm x 171mm (5. NEW loaded aftermarket Caterpillar C15 Cylinder head includes NEW or Reman CAMSHAFT! Part number 176-9918. You have to drain the oil to confirm, the leak. Checked return fuel check valve. Inspect the lines for restrictions, pinching, and swelling. Cummins (Small or Big Cam I; II; III; IV or NTC/STC; L10) Cummins M11; N14; ISX & X15. com: For CAT Fuel Injection Line Kit 6 pcs with. Be the first to review “CAT C-15 Fuel Filter Housing. If you notice this failure in your CAT C15 or 3406E, it's important that you get it taken care of right. • Fuel return and supply dip tubes are separated by an internal baffle to prevent recirculation of heated return fuel. A typical way to test the Pump Safety Relief Valve in the Pump is to block the return fuel line at the Secondary filter where it goes back to Tank or where . Anyway, I pulled my injectors and found, with pressure test, #5 inj sleeve had a small drip of a leak. Big Boss Performance Tuner Magnetic Mount PDI C15-Acert MidMount Manifold $ - $ PDI C15-Acert (Low Mount) Manifold $ - $ Cat Fixed Fuel Saver Harness $ 225. （Attention: This kit will not work on 3406E engines）. Helli, I have problem in my kw t600 which Cat c15 to fuel tank level not equalize, Is Cat c15 mxs, Yes I fixed, Yes - Answered by a verified Technician. On the fuel pump never had one leak Personally but did test systems for the problem, I cap the fuel lines, return and suction then apply shop air to the primary fuel filter. Most new caps allow air in, but not vapor out. 1:1 fuel transfer, return and vent • Sloped top tank plate to front to contain accidental coolant, oil and fuel spillages. Buy Genuine Caterpillar 2812725 Valve Gp ENGINE - TRUCK C-16, C15, C13, 3406E, C18, C11, C-12, C-10, C16 C-18, C-15: Check Valves - Amazon. Put a loop in the fuel return line where at? Author : 4WD NE part of SW Iowa. 2000 Kenworth W900 600Hp Cat 18 spd 3:70 green. The fuel pump is the single most important, and sensitive component in the entire truck. Excavator Parts for CAT, Komatsu, Case, Kobelco, Volvo new. Sounds like your fuel pump to me. Cat LHDs are transforming as we roll out new products like the R1700, update models with new, ultra-clean EU Stage V diesel engines, and complete work on our zero emissions R1700 model. with the valve covers off and using a UV light you should see where the fuel is coming from. The reason CAT went with a steel supply line in this area is the heat from the engine was destroying hoses in the earlier 3406E model engines in 2-3 years. ) and a –0% /+5% tolerance on the brake specific fuel consumption per the ISO 3046 -1 standard. This gasket set includes all gaskets from the head up. The air/vapor return line connects to the engine. Speaking of fuel flow, fuel lines need to be changed once they are about 10 . Cat Fixed Fuel Saver Harness PDI Dipsticks for CAT and Detroit Engines $ 120. The PureFlow Technologies includes fuel line and ported fittings to up-grade the line size to a #8, with 0. It is also normal for some engines to vary a little on pressures. Caterpillar 3304 Fuel Line Assembly - 8L5661. (1) Fuel supply line (2) Electronic unit injectors (3) Fuel gallery (4) Electronic Control Module (ECM) (5) Fuel pressure sensor. I would say there are three posible leak areas the Injectors, the fuel transfer pump and the injector member. steel fuel line that runs from the fuel… I have a 2004 C-15 mbn with a PDI turbo on it. We had a fuel line start leaking on our last trip. The 32000 Performance Module fits Caterpillar C10, C12, 3406E, C15 and C16 ( Non-Acert ) engines from 1996 thru 2003 w/ ECM # CPD1, 8YF1, EGH1, 1MM1, 2KS1, 2WS1, 3CS1, 6NZ1, 7CZ1, 9NZ1 and up ( 70 pin ECM connector ). Line 4, Interchanges OEM Caterpillar Number 4N0474. 2006 Peterbilt 378, Cat C15, 475/550 hp. 9L INJECTOR RETURN LINE KIT FOR FORD E SERIES AND F SERIES. The restriction gauge is actually a vacuum gauge that measures the amount of "draw" it has on the line. When running loaded and you upshift in the higher gears the engine hesitates for a few seconds before going back to normal. Normally it is around 75 at idle and 95 at full throttle. CAT 3406E C15 Diesel Engine , Set Of 6, Good Takout Fuel Injectors. Covers 8846 Pages Models Covered : Cat C-11 Cat C-13 Cat C-15 Cat C-16 Cat C-18 2004 C9 Acert 2004 C15 Acert 2004 C11 C13 Acert 2007 C9 Acert. Fuel/coolant hose update kit ; Fuel/coolant hose update kit · Larger Photo. If that vent to allow air in is plugged, it creates a vacuum. The Caterpillar C15 engine is a top contender when it comes to heavy-duty diesel engines. CAT C15 3406 Oil Return Drain Line 133-8940 You Might Also Like Detroit 18" Flex Stainless Oil Drain Pipe 23518514. Diagrama Electrico Caterpillar 3406e C10 C12 C15 C16 2 8x4ekopowg43. FORUM, TOPIC, ORIGINATOR, POSTS, Includes Attachments, DATE, TOPIC. Availability: Number 1 Position Fuel Line. Using a bucket of fuel add the UV dye and make it really strong. Stick the blow gun in the tank filler opening with rags . 6 is a common rail engine is simple. Call For Pricing We sell a full line of Heavy Duty Truck Condition. Check the fuel lines for the following problems: restrictions, collapsed lines, and pinched lines. FASS Paccar Fuel Line Adapter Kit PAK-1001 quantity. on all Caterpillar equipment and Mitsubishi engines. Complete fuel hose replacement/upgrade kit for FMTV trucks with Caterpillar 3116 engine. hi fellows, i have a 2009 sterling with a cat motor, and dual 100 gal tanks. Disconnect the Return Fuel Recycle Line from the top of the inlet fitting at the transfer pump. I don't think this is really rated for diesel though as you say. AirDog® Champ CAT® 3406E, C10-C13, C15, C16 & C18 Section 6 Fuel Line Overview FUEL LINE OVERVIEW Fuel Supply Line: The fuel supply line from the secondary fuel filter to the AirDog® Champ should be a minimum size 8 (1/2”). There is also a check valve which is accessed from under the truck right next to the fuel filter, this has given me a few problems in the past, easy fix with a new o-ring. This kit includes two fittings to adapt the FASS suction and feed lines while also bypassing the factory Paccar water separator housing. FASS Diesel Fuel Systems DOUBLE VENT RETURN LINE KIT DUAL DIESEL FUEL TANKS (WITH NO EXTRA PORTS) FLK-SO6 Installation Manual Double Vent Return Line Kit. Sensor and actuator functions for this and the earlier Cat system The pump incorporates a check valve (11) that permits. Description Return Policy Shipping Reviews Application List. Disconnect the fuel return line connected to the fuel return fitting on the secondary filter and remove the #6 fitting. Fuel System C15, C16, and C18. My return line developed a leak and I'm going to replace the lines. Baldwin Filters® In-Line Fuel Filter. The fuel regulator valve is controlled by the temperature of the fuel. We had customers, pebble haulers that installed coolers and in the winter would cover them to keep the heat in the fuel, he could slide the cover back to give partial cooling. At ConEquip we specialize in used and salvage parts for Cat Excavators, Dozers or any machine. Then pull the supply loose at all connection and do same thing. FASS DOUBLE RETURN LINE FLK-S03 CAT C15/C16/E-MODEL INSTALL KIT $ 510. 1:1 Aspiration Turbocharged Air-to-Air Aftercooled Fuel Injection System MEUI remote fuel transfer, return and vent. (3) Fitting (fuel return to tank). 6 C7 - C9 C10 - C13 C15 - C18 C27 - C32 D series 1140-1693 3000 series 3100 series 3200 series 3300 series 3400 series 3500 series 3600 series C280 series GAS engine Transmission Generator Special Instr. Here is what Cat said about the fuel recirculation system operation: Later models will not have a temperature regulator for the fuel. Have carried out an overhead set and inspection , checked fuel restriction and air entry all the way to the fuel pump - ok. steel fuel line that runs from the fuel transfer pump to secondary filter housing is pulsating and Cat C15 mbn prefix. FLK-S03 Installation Manual (829 kB) Additional information. 2006 cat c15 acert belt diagram cat What is Cat C15 Fuel Line Diagram. Disconnect the Return Fuel Recycle Line from the bottom of the Return Line shutoff valve 6B-3. All Cat Diesel Truck engines have Fuel Transfer Pumps, it is good idea to know how they work and how to change them. For the CAT® 3406E, C13, C15, and C16 engine to perform at peak efficiency, the fuel rail pressure must be adequate to completely fill the fuel injectors during the “Up” stroke of the plunger. What they are talking about is you need to draw air into the tanks as you use fuel. This video goes over the proper component identific. It is the successor to the Caterpillar 3116 engine and was replaced by the Caterpillar C7 engine in 2003. cat c12 stage 1 turbo cat fixed fuel. Part Number: FLK-S08: Vehicle: Universal: Application: Vehicle Type: Class 8 "Semi" Motor: CAT 3406 mechanical. The fuel return will go to the side with a vacuum. Re: Low Fuel MPG on a C15 Cat Engine. For BEST FUEL ECONOMY and MAXIMUM ENGINE EFFICIENCY, the Return Fuel Recycle Line must be removed! Figure 19 6B-1. Fuel/Emissions Strategy • Best fuel efficiency. Picking the right diesel engine model is no easy task. The Cat ® C15 Industrial Diesel Engine is offered in ratings ranging from 354-433 bkW (475-580 bhp) @ 1800-2100 rpm. Order Securely on Line / or Phone: 1-877-788-8359. Per Engine SPQ Comment 1615719CAT 1615719 New Water Pump - Fits C15, 3406E EA 1 1 1615719CAT 1615719 New Water Pump - C15 - Dished Gear With Straight Teeth EA 1 1 1615719CAT 1615719 New Water Pump - C15 EA 1 1 Contains. Not sure why it wont build solid pressure. Fuel Line to Engine Head: The fuel supply line from the AirDog® Champ to the engine head should be a minimum size 8. GM Genuine Parts TP3018 Fuel Filter Kit. The new Impala line surpassed Bel Air production by 20,000 units. we have replaced both fuel caps and tank vent check valves. 04 kgs EA 1 1 Table 7: Hardware Part No. 10 ratio, 4 way lockers, frame blasted & paint, good brakes new drive rubber, clean, and good condition inside out, c/w MB safety *DISCLAIMER- Prices are subject to change due to work done on truck/trailer after date posted. High or Low Fuel Pressure: Symptoms Testing. The 3512E Tier 4 Final engine for well service operations was specifically developed to meet Tier 4 Final emissions and to meet the highest standards in performance, durability, and reliability. The AirDog® HD system features our state-of-the-art integrated Demand Flow fuel pump, which supplies fuel to the OE system at optimal pressure, and returns just a trickle of fuel to the fuel tank, with removed air/vapor. The injector member can leak down the plunger, or leak past the ring it sits on in the pump. Caterpillar C15 Engine Parts water pumps & cOmpOnents Table 11: Water Pumps - New Part No. Diconnect the return line from the tank. 3L Ford Injector Return Line Kit With Pump Kit. Home > Caterpillar > 3054 > 3054 5YS Turbo or Non-Turbo > Caterpillar 3054 Fuel Line Kit, 174799 Click image to enlarge WARNING: Cancer & Reproductive Harm - www. With some quick thinking and a few tools we got it fixed on the road. i have a Caterpillar C15 acert engine and most of the time have the alarm about high fuel temperature (91 Centigrade/195. Maximize fuel efficiency in Caterpillar 3406 engines with fuel lines from Diesel Parts Direct. Ok I checked took off return lines from filter housing & not even a trickle is returning at high idle. Also seems to be running hotter, the fan clutch is engaging alot, even. When you try to start the engine this air acts as a lock, . when it is shut off, it levels back out between tanks. This kit includes (1) AirDog® FPII-200 4G Demand Flow System, (1) FF200-MG-6 Fuel Filter, (1) WS200-WS Water Separator, (1) 5E-2-010 Wiring Harness with Indicator Light, (2) Mounting Brackets with Hardware, 7 Feet of DOT Air/Vapor Return Line, and (1) CAT 3406E, C10-13, C15, C16, & C18 Engine-Specific Fitting Kit. How do you prime a 3406e? – MSI. Sounds like you are loosing prime or possibly sucking air on the primary side. The fuel is returned to the fuel tank by the fuel return lines. Beli TERCANGGIH 1/12 Caterpillar Cat C15 ACERT Diesel Engine by DieCast Masters 85139 Terbaru di Shopee. If you notice any leaks, along with engine misfires and decreasing power, make sure to replace the fuel line in your 3406 Series engine immediately. with the valve covers off and using a UV light you should see where the fuel is. CAT C15 INJECTORS We have many engine parts and engines. Section 6B: Installing the Champ II Air/Vapor Return Line Later Model CAT Secondary Fuel Filter Head 6B-1. Fit for Caterpillar models: 3406, 3406B, 3406C, 980G, 980F, D8R, D8N, 826C, D400E. : This product can expose you to chemicals. Turbos, manifolds, heads, ECM's, gears, timing covers, clutch housing, etc. 00 No core charge, no core return & Free Freight! 1 year warranty. The ChampI is a Hi-pressure Fuel Air Separator for the Cat 3406E, C13, C15, C16. If a Cat Diesel Engine doesn't have good fuel pressure it can cause a lot of performance related issues. A minimum of 115 PSI to an absolute maximum of no more that 120 PSI at “High Idle” is required. Replaced all suction lines. Fuel above 140F does effect power output. • Fuel return and supply dip tube is separated by an internal baffle to prevent immediate re- supply of heated. Search: Cat C15 Fuel Line Diagram. com: For Caterpillar CAT 3406 Fuel Injection Line Kit 6Pcs with Clamps Compatible with CAT 3406 3406B 3406C engine, 1917941 1917942 1917943 1917944 1917945. Have carried out injector solenoid tests , cylinder cutout tests all show no problems. Search: Cat C15 Fuel Return Line. : Fuel Consumption reported in accordance with fuel density of 850 g/l (7. Apparently there is a return line going strait to the fuel/water sep. Caterpillar Engine, Temperature and Pressure. Cat® Hose and Hose Assemblies – hydraulic hose and more. 95 1 - CAT 3406E/C15 Diesel Fuel Injector #10R2781/10R8501; 1 - Return Label. on Cat C12 Fuel System Diagram. C15 engines, with ratings: 328-444 bkW (440-595 bhp) @ 1800-2100 rpm, meet China Stage II, U. I've read posts about reversing and enlarging the engine lines, . The C15 has a gear driven transfer pump on the front of the engine, bolted to the timing case on the drivers side. For your convenience you can request a quote for an Excavator part with our Parts Quote Form or you can speak to a parts specialists with the data, knowledge, experience, and supply line to get your machine back up and running at 1-716-836-5069. FUEL AIR SEPARATION is a premium fuel air separator for the 3406E, C13, C15, C16 or 18 Model CATERPILLAR® engines. Fuel pressure is 105psi @ 2150rpm going into the head and 75-80 at the fitting before the pressure reg and return line. Inspect the fuel return line from the head to the fuel tank. Figure 9 Figure 10 #6 Tee with Return Line Figure 11. With increased horsepower rating and torque output, the C15 engine is a hit among customers! ATL Diesel offers a wide range of Caterpillar C15 engine parts to ensure your engine keeps running. There are a number of regulators and check-valves on a C15 depending on the application (OEM). CAT C10 / C12 / C15 / C16 ( 1996. If you need complete diagrams of the fuel system, give me an me where the fuel pressure regulater is located on my cat engine. Head without camshaft is $2950. You can also find AirDog parts, replacement. Proper fuel pressure is vital for engine operation and performance. You also want to blow all fuel line connections dry, Just in case one leaks, at low preasure. Cat engines are backed by the worldwide network of Cat dealers ready. I am the miserable owner of a 2005 379 with C15. C15 ACERT Truck Engine Disassembly & Assembly Shop Manual High resolution, searchable, printable PDF format Covers: C15 MXS Prefix On-Highway Truck Engines (Serial MXS 1 and up)Pages: 348Format: PDFCompatibility: Windows/Mac/Linux The following is a list of topics covered in this manual: Fuel Priming Pump – Remove and Install Fuel Filter Base – Remove Fuel Filter Base – Disassemble. About Cat C15 Diagram Fuel Line. Cummins (Small or Big Cam I; II; III. Cat C13 Fuel Injector Line - NEW Item: CAT 118-8103. A minimum of 115 PSI to an absolute maximum of no more that 120 PSI at "High Idle" is required. ) and a -0% /+5% tolerance on the brake specific fuel consumption per the ISO 3046 -1 standard. Verify that the fuel return line is not collapsed. Cummins (Small or Big Cam I; II; III; IV or NTC/STC; L10) FASS Diesel Fuel Systems DOUBLE VENT RETURN LINE KIT DUAL DIESEL FUEL. A kink in the fuel return line results in higher than normal fuel pressure at the rail. Joined: May 1, 2011 Now cap the return line at the back of the head. Fuel Safe manufactures the highest quality fuel cell vent check valves. This diesel performance module is designed for fuel economy with up to 30%. APU, Fuel Line ; APU, Fuel Pump Cat C15 Oil Line. Low fuel pressure results in a lack of horsepower, stalling, and a slow or no-start condition. One of the tractors I drive at work has developed a problem. Cat® C15 ACERT In-line 6, 4 -cycle diesel. By Mike_Blais - Friday, August 28, 2009 11:14 AM. The stock CAT engine utilizes #6 Fittings and fuel lines from the transfer pump to the secondary fuel filter and then to the engine. Our network of over 3,000 Parts Suppliers will ensure your part gets located quickly and on budget. Second, if the vent valve is good and the issue remains, there is a valve that the return line goes to mounted on under the truck. Package Includes – 1 x 1917941 Line, 1 x 1917942 Line, 1 x 1917943 Line, 1 x 1917944 Line, 1 x 1917945 Line, 1 x 1917946 Line, 20 x 1W9168 Clamp, 8 x 1W9169 Clamp and 3 x 1W9167 Clamp. It is located in the fuel filter manifold. Diagram Line Cat C15 Fuel. The fuel that is unused by the engine is provided for cooling purposes. Products CAT C15 3406 Oil Return Drain Line 133-8940. Caterpillar C7 fuel pressure diagnosis. A continuous flow of fuel is experienced within the low pressure fuel system. Cat 3406e 70 pin wiring diagram full ecm caterpillar c10 ed on a foden truck shematics. What now? - Answered by a verified Technician.